DEVELOPMENT PROCESS
From Product Requirement to Mass Production
A structured workflow connects commercial requirements with product architecture, engineering, tooling, testing and manufacturing.
01Requirement
Target market, customer, retail positioning, plug type, USB power, size and certification needs.
02Architecture
Plug arrangement, PCB, grounding path, safety shutter, charging module and internal layout.
03Industrial Design
Dimensions, port positions, ergonomics, surface finish, portability and brand language.
04Engineering
Mechanical structure, electrical design, USB PD, protection, thermal and manufacturability.
05Prototype
Evaluate size, handling, plug deployment, center of gravity, internal layout and appearance.
06Tooling
Injection molds, plug mechanism parts, metal components, fixtures and texture confirmation.
07Validation
Electrical performance, full-load operation, temperature rise, plug retention and reliability.
08Compliance
Support for applicable CE, UKCA, FCC and RoHS project requirements.
09Pilot Run
Verify assembly, process controls, inspection points, packaging and production readiness.
10Mass Production
Controlled manufacturing, inspection and final shipment according to approved requirements.